New MANN-FILTER Packaging! New design, new features, same iconic branding! MANN-FILTER, the premium filtration brand from the global filtration expert MANN+HUMMEL, recently celebrated its 70th anniversary – whilst also evolving for the future. The iconic green and yellow branding continues,…
Servicing your air compressor is a crucial part of maintaining its performance and prolonging its lifespan. In this blog post, we’ll go over some key steps to properly service your air compressor. At PMJ International Ltd, we understand the importance of properly servicing your air compressor. If you need professional help, don’t hesitate to contact us at 01279 408277 or use our website to chat with us. Our team of experts is here to assist you. First, let’s start with…
Reduce energy costs Having the air compressor well-lubricated reduces friction, which may result in wear and excess heat. Typically, the compressor’s parts like rotors, bearings, gears, cylinders, and sliding vanes cause more heat as they move. At the same time, it needs a lot of energy to cool the unit and allow for safer functioning. With proper lubrication, power usage and energy costs get reduced drastically. More importantly, it ensures that everything keeps on working efficiently without wearing out. As a result, lubrication reduces the risks of breakdown and repair and maintenance costs. Prevent rusting and corrosion The air compressor is often susceptible to rusting and corrosion, which may damage or block the parts. And this can result in poor…
A bad fuel filter or one that is clogged up eventually leads to several car problems. As a car owner, you need to continually check your fuel and clean it or replace it with a new and quality fuel filter from PMJ International. Let’s take a look at the common symptoms of a bad fuel filter. Reduced engine power One of the most common signs of a bad or clogged up fuel filter is the lack of engine power. The…
Why do you need Compressed Air Filters? Basing on the work they perform, the air filter system happens to be an essential part of any vehicle. Without a proper compressor filter, the damage that will occur to your car will…
The features Understand the features of the air compressor before making a purchase. What features are most suited for the task at hand and which can simplify your job? A belt-drive system, for instance, gives quieter operation than a direct-drive one. An oil-free pump does not mix oil with the compressed air and also is easier to maintain. Thermal protections are great at preventing the damage of the machine while an adjustable exhaust drives exhaust away from your working area.
This might sound counter-intuitive, but if your air compressor output pressure is too high, it could be putting strain on the joints and connectors in your distribution airline, leading to avoidable leaks. If you can reduce the compressor output pressure…
• Ensure the air compressor is unplugged and the electricity is turned off. To protect your hands, equip yourself with some protective work gloves, empty all of the air pressure from the tank by tugging the ring up on the safety valve. • Next, separate the pressure switch tube from the valve by loosening the pressure switch tube fitting. • After that, ensure you disconnect the valve from the outlet tube • Once the value is disconnected, unscrew the valve…
Setting the Air Compressor Switch It is always a wise idea to set the cut-in as well as the cut-out pressure. Cut in pressure – this is the basic pressure level within which the compressor starts Cut-out pressure – this is the basic pressure level which the compressor stops at when it has been surpassed. This pressure level is always higher than the cut-in pressure. The best pressure level for any compressor, whether large or small, is always low. However, the applications of the air compressor help to determine the ideal pressure level. For instance, the standard pressure setting for most compressors when they come from the manufacturers is seven bars. However, you can always make it as low as five or…
Through testing, it is possible to find out which parts need to be replaced. PMJ International is among the top companies when it comes to supply of air compressor parts in the UK. The firm offer products from leading brands including Boge, Ingersoll Rand and Mattei. The products are not only affordable but also efficient. Here is why you should get your air compressor tested. Minimisation of field issues/uncertainties It is common for air compressors to develop problems and faults.
The Primary Function of a Compressor Manifold By their very nature, compressors have been designed to manipulate pressurised air. A manifold can essentially be viewed as a “switch” that is designed to regulate the amount of air pressure between the…
The Principle Behind a Check Valve Whether referring to a hydrovane compressor or a centrifugal model, the presence of a check valve is of critical importance. The principle behind any type of check valve involves the regulation of air flow. This type of valve will allow air to flow in only a single direction at any given time. Why is this essential? Compressors will need to contain pressurised air within certain sections (such as the receiver) while other portions need to…
The Pump The pump is the primary mechanical portion of the compressor, as it will compress the air and send it to another component known as the receiver (more on this later). Pumps can sometimes be adjusted in order to…
Reciprocating Versus Rotary Compressors Reciprocating compressors function similarly to an automobile engine due to the presence of a piston that moves back and forth during operation. Many of these piston-type compressors can work in synergy to provide excellent cooling benefits. Rotary compressors tend to be used in larger systems An example can be seen in a Clarke compressor and its applications within industrial settings. Due to fewer moving parts, these variants are associated with lower levels of vibration when compared to…
Pulleys are essential components of any air compressor, as they are attached to the motor and play a critical role in sending pressurised air to the nearby tank. These mechanical devices can nonetheless be damaged over time due to common issues such as wear and tear. This is when a replacement may be required. Changing out an existing pulley is a rather straightforward process if we learn to appreciate the main steps involved. Let’s break down this task into a handful of suggestions. THE USE OF A BEARING PULLER This tool is specifically designed to clamp around the circumference of the pulley itself (once the motor housing has been removed so that the entire wheel can be accessed). The jaws…
Air compressors are often used in conjunction with handheld tools in order to tackle projects that would be difficult to accomplish through manual labour alone. Examples can include impact wrenches within a garage and the air required to power a pneumatic pump. It should still be mentioned that different tools will require slightly different air compressor configurations. What factors will need to be taken into account in order to ensure that you have chosen the correct model for your requirements?…
Air compressor switches are crucial elements in determining the amount of pressure that your machine will obtain while simultaneously ensuring that the unit itself functions properly. However, there can be times when this switch may need to be adjusted in…
Used to power a variety of commercial and industrial equipment, air compressors are some of the most important tools in these modern times. There are a variety of makes and models on the open market; their configuration often being influenced by issues such as the ultimate application and the amount of pressure that is required. However, it is also important to appreciate that these machines tend to operate under similar principles. How does an air compressor function? Answering this question…
Why do you need an air filter? Air filters are used to protect your equipment by filtering out harmful dust and contaminants. This helps limit condensation, rust, and scale from your hose, attachments and other damaging particles. This helps to…
WHAT ARE COMPRESSED AIR FILTERS? Also known as line filters, they are components used together with air compressors and their main function is to remove impurities such as dirt, oil, dust and even water from the air to protect your equipment. They come in different types the reciprocating compressor which uses a cylinder for air compression, the rotary screw that uses a spiral screw for air diminishing and the centrifugal that rotates to transfer the compressed air for functioning. WHAT…